Spinning Production

Production

Our spinning plant of 26,400 spindles is based on 100% cotton and has the capacity to produce 31.5 tons of yarn daily based on Ne 16/1 carded yarn. We produce air jet quality ring spun carded yarns for the weaving and knitting industries. Our yarns meet the top 20% Uster standards. Each shipment is lab-checked before it is dispatched . The mill also produces two ply doubled yarns of various counts on two for one twisters.

Our product range is:

I 100% Cotton Carded Ring Spun Yarn / Better Cotton Yarn
  Ne 8/1 To Ne 32/1 Weaving / Knitting  
  Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting  
  Ne 12/2 To Ne 32/2 TFO Weaving / Knitting  
II 100% Cotton Carded Ring Spun Compact Yarn / Better Cotton Yarn
  Ne 8/1 To Ne 32/1 Weaving / Knitting  
  Ne 8/1 Siro Spun To Ne 20/1 Siro Spun Weaving / Knitting  
  Ne 12/2 To Ne 32/2 TFO Weaving / Knitting  
III 100% Cotton Carded Ring Spun Zero Twist Yarn / Better Cotton Yarn
  Ne 8/1 To Ne 30/1 Weaving / Knitting  

All single/double yarn in 100% knotless / auto spliced and also can be provided in perforated plastic cones.

 


Machineries

S.# DEPARTMENT MACHINES No. Of M/Cs TYPE
1 BLOW ROOM       
    AUTO BALE PLUCKER 4 FA002A
  1 Opening and Cleaning of cotton    
  2 Blending of cotton    
  3 Sorting of contamination from a output lattice    
  4 Transfer of required material to the Single Roller Cleaner    
         
    SPARK AND METAL DETECTOR 2 AMP2000
  1 Detecting of metal from cotton    
         
    SINGLE ROLLER CLEANER 2 LFA113
  1 Opening  & Cleaning of cotton    
  2 Cleaning Efficiency is 40% to 60%    
         
    MULTI MIXER 2 FA028
  1 Mixing/Blending of cotton    
         
    THE VISION SHIELD DIRECT M PIX (JOSSI) 2 VTP-3 Direct
  1 ColourBrain    
  2 AutoTeach    
  3 JetEject    
         
    CLEANING MACHINE 2 FA109
  1 Opening & Cleaning of cotton    
  2 Cleaning Efficiency is 20% to 30%    
         
    DEDUSTING 2 FA151
  1 Removal of dust    
         
    FAN 2 TV425A
  1 Transportation of material to chute feed as required    
         
    TWO WAY DISTRIBUTOR 2 TF2202
  1 Distribution of material to card    
         
    HONEY COMB DUST FILTER 1 JYFO-III-8
  1 Collection of dust & dropping of Blow room Dept    
         
2 CARD       
  With Chute Feet CARDING MACHINE 24 FA225
  1 High Production Card from 80 Kg/Hr To 90 Kg/Hr    
  2 Nep removal Efficiency is 85% to 90%    
  3 Cleaning Efficiency is 98% above    
  4 With metallic GRAF wire    
         
    HONEY COMB DUST FILTER 3 JYFO-III-7
  1 Collection of Licker-In in Card     
  2 Collection of Fly in Card     
         
3 DRAWING       
  a) Breaker DRAWING FRAME 8 FA306A
  1 High speed 350M/Min to 600 M/Min    
  2 Straightening of the Fiber    
  3 Parallelization of the Fiber    
  4 Blending    
         
  b) Finisher RIETER DRAWING 7 RSB-D40
  1 High speed 500M/Min to 1000 M/Min    
  2 Straightening of the Fiber    
  3 Parallelization of the Fiber    
  4 Auto leveling    
  5 Blending    
         
4 SIMPLEX       
    SIMPLEX 10 TJFA458A
  1 With drafting system SKF PK1500    
  2 With Inverter Meiden    
  3 With Over Head Cleaner    
         
5 RING       
    RING SPINNING FRAME 12 F1520
    RING SPINNING FRAME WITH COMPACT 38 F1520
  1 With drafting system TEXPARTS PK 3000    
  2 With high speed Cutes inverter    
  3 With Over Head Cleaners 25  
  4 KHK bobbin hangers    
         
6 AUTO CONE       
    WINDING MACHINES    
  1 High speed winding machine (SCHLAFHORST) 6 338
  2 High speed winding machine (MURATA) 3 21-C
  3 High speed winding machine (MURATA) 1 QPRO
  1 Splice 90% above    
  2 Propac for better package    
  3 Yarn Cleaner LOEPFE YM Spectra + 900-i and LOEPFE Zenit    
         
7 ASSEMBLY WINDER       
    Assembly Winder (SSM) 1 CW1-D
  1 Individual drive concept Assembly winder    
  2 Solutions for drive, tension control    
  3 Package built-up for Optimum assembling results.    
  4 Consistent quality production    
         
8 TWO FOR ONE       
    TWO-FOR-ONE TWISTING MACHINE (VOLKMANN) 5 FOCUS-09
    TWO-FOR-ONE TWISTING MACHINE (MURATA) 3 363
  1 Robustness, reliability, productivity.    
  2 High level of efficiency.    
  3 All elements in direct contact with the yarn    
  4 Specially designed for optimum yarn quality    
  5 Low spindle heights thus low yarn tension    
         
9 AQUASPLICERS       
    AQUASPLICERS (MESDAN) 16 4923B
  1 Knotless joining of doubled yarn.    
  2 Efficient ends preparation system with splicing blast    
  3 Combined water and air producing very strong and imperceptible joints    
         
10 COMPRESSOR       
    SCREW COMPRESSORS 30 KW (BOGE) 3 (S-40)
    SCREW COMPRESSORS 45 KW (BOGE) 1  
  1 With auto dryer    
         
11 YARN CONDITIONING M/C       
    CONDITIONING MACHINE (OBEM S.P.A) 1 VFV 400/200/PA
  1 proper conditioning (with in an Hour)    
  2 For better Yarn Elongation    
  3 35 bags conditioning at a Time    
         
12 ELECTRICITY  GAS GENERATORS (CATERPILLAR) 3 3516B
         
13 WORKSHOP  COMPLETE SPINNING WORKSHOP   Local
         
14 LABORATORY  UT-4, UAS-4, HVI Spectrum-1 & Other Equipment